I searched the internets high and low for a good deal on the necessary Yakima Wide Body Bracket (8008001). No such deals existed. I finally broke down and bought two sets for a painful $36 each on Amazon. These mounting brackets, fortunately, were my only full-priced purchase in this budget roof rack project.
Yakima 1A Raingutter Towers mount to the faux gutters created by the brackets. I found a set for $40 on craigslist, complete with lock cores! The retail price for the towers and locks is $215, so this, like the Vanangon itself, is definitely another CL success story.
Next, I needed to find the crossbars. Vanagons require at least Yakima's 58" version, which retail for $70. Yakima crossbars are simply 3/4" galvanized steel pipe with a pvc coating. I knew that I could buy 10' of 3/4" galvanized steel pipe at Home Depot for $12, which left me pondering whether plastic coating was worth an additional $58. I think not. I went with 10' of pipe and the friendly staff at Home Depot cut in half at no cost, leaving me with two 60" steel crossbars. The end caps are free.
Installation
1. Determine your rack placement. I decided to mount the rack at the very rear of the van, where the connection points (of the pop top to the van) are strongest. There's no perfect placement. You might decide to mount them as far back as possible (which I didn't quite do), as GoWesty suggests. I placed the front and rear brackets so the bars would be spaced 36" apart, ensuring maximum compatibility with Yakima rack add-ons. Mark the holes. Measure twice, drill once.
3. Install the brackets using the provided Yakima screws, washers, and nuts. I used a clear indoor-outdoor, all-weather silicon caulk around the holes on both the inside and outside of the camper top to get a watertight seal.
great article on just what I wanted to find info on. We want to add a rack to ours. Thanks for the tips and article!
ReplyDeleteDoug.
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Berg, your good at the blogging thang!!! Can't wait to read more about the travels!
ReplyDeleteDo you have it set up to facebook/tweet/etc. when you post?
good infos for installing an alternative roof racks for your van . I hope to read more of your articles
ReplyDeleteGreat idea using the 3/4" pipe. I always wondered if the pipe stock that Yakima used was anything special. Now I know it's not. I have a set of A1 towers waiting to be used and now I have a Syncro to put them on. Instead of the galvanized pipe, I chose the black pipe. The wall thickness is thicker, i.e., stronger pipe, and it was a couple of bucks cheaper per 10' length. The disadvantage is more prone to rust and heavier. The potential for rust didn't bother me because I went to the next step of covering the pipe. I work for an electronics assembly company and found out we have scrap stock of 1.5" diameter heat shrink tubing. This material comes in 125' rolls. The HST will shrink down to .75". After shrinking this material on to the pipe, I measured the final O.D. against the Yakima O.D. and they are the same. Only had to pay for pipe, about $30.
ReplyDeleteGreat idea, Dick! How do you apply heat to the shrink tubing? I've never used it before. Thanks for the update!
DeleteHeat gun. Won't need anything bigger than a 500 watt gun. Check amazon. Something like this would work fine
Deletehttp://www.amazon.com/ECG-HG-300D-Mini-Heat-Gun/dp/B003N3G4WY/ref=sr_1_7?ie=UTF8&qid=1356385400&sr=8-7&keywords=heat+gun
Hi, I'm takin on this project this weekend. I found a complete set of locking towers with crossbars for $50 and a rocketbox for $15 - Viva Craigslist! The 58" Yakima crossbars I will have to ditch and get 2 sections of 78" galvanized pipe from HD. I plan to put my SUP and rocket box as well as mount a solar shower to the rack. I found gutter brackets to mount to the top for the towers at rackit.com for $20 a pair. My question: Did you mount a steel reinforcement plate behind the false gutter brackets? Thanks!
ReplyDeleteYou mean on the inside of the fiberglass top? I did not. The steel Wide Body Bracket is intended for use on fiberglass camper shells and when properly mounted, there's no need for an additional plate behind it. It's all rock solid. I've had skis and gear up there with no issues whatsoever. Great finds on CL!!
DeleteAnd one more thing, per Yakima Wide Body Bracket instructions: "Be sure to use large flat washers between the nut and the inside surface of the shell."
DeleteHi,
DeleteYou said you found wide gutter brackets at rackit.com for $20. That web page doesn't seem to exist. Any tip?
Thanks
So the 58" crossbars work for the Westy? I am deciding on what to get now. This is incredibly helpful, my dude.
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